The rise of the engineered & windows materials: Doors made of conventional materials like natural wood has long been the most sought-after material for making windows and doors for homes. In the last decade, windows made of wood have lost their appeal due to numerous issues such as hard jamming, uncomfortable warping, inability to last in the weather, susceptibility to microbe attack, and so on. Because of the lack of dimension stability!
The old design, manufacturing techniques, and methods for finishing are now outdated because of the rise of contemporary lifestyles and the advancements in architecture. Due to these challenges, architects are seeking alternatives such as WPC. Thus, traditional materials can only be successful in the lower end of customers who are not opposed to the new approach. High-end homes that want an elegant look and warm atmosphere prefer WPC.
The doors and windows made from wood in India are constructed and installed traditionally. They are constructed on-site by local carpenters who employ traditional techniques and a toolkit. The wood is sourced from traditional sources and then transported to the season. The next stage is framing and creating using useful tools and traditional woodworking equipment. The problem is when the entire process is exposed to breaking-ins, extreme weather conditions or extreme climate changes, or even natural catastrophes.
The limitations of Traditional Wood
When one looks at the classic wooden window and door designs and their manufacturing techniques, architects realize that this is a very basic design and hasn't changed over several years. Before, some traditional tools were modified by machine-based systems. However, the layout and design are still static. Consider that windows and doors are typically manufactured with no guarantee given. Therefore, despite investing huge sums to achieve the design you want, the architect's ideas are forced to live with sub-par items and costly maintenance costs.
The benefits from Engineered Doors & Windows
There are many engineering exercises used to solve issues with natural wood. This method is unique for now, but engineered wood contributes an innovative solution for all such difficulties because the doors and windows constructed with the technology-friendliness are heat-stable, weatherproof, break-in proof, termite proof, dimensionally stable, and UV resistant. Engineered, such as WPC windows and doors, are designed to eliminate common difficulties associated with natural wood. The manufacturing process is a radical change from the traditional making of windows and doors. In addition, the amount of waste is now less than natural wood.
From acquisition through Manufacturing & Finishing
1. Things to Consider Before Purchasing the Materials:
To ensure that WPC material does not degrade its quality, it's essential to determine the quality amount of the components so that the product can be characterized by durability and strength.
To attain Quality WPC Doors & Windows, we at Alstone Industries make use of the following composition:
70 percent Virgin Polymers
15% Wood Powder
15% Additives
2. Manufacturing Process:
The manufacturing process is completely changing from traditional techniques to the latest methods. WPC doors are made through the whole process of processing powdered wood and wood-based polymers. The most well-known manufacturing method is to extrude the raw material into the aspired sizes (though injection molding can also be utilized).
In manufacturing WPC doors, we at Alstone Industries include 15% of the recyclables of WPC material to create a sustainable way to. In addition, the additives are also included with an amount of 15%, which includes colors pigments, UV stabilizers, and lubricants are added. This powerful formulation allows you to tailor the final product to the specific application's requirements.
Once the doors are finished, they are engineered further to provide desired doors, which produce the most stable and dimensionally stable final results. That's why WPC doors don't fall off their sway of being robust even in extreme weather conditions.
Engineered WPC windows and doors perform better since they have stronger load-carrying capabilities than natural wood. This is because they are more uniform and reliable structural properties.
To an extremely high level of precision, the doors can hold firmly and have an excellent screw capacity for holding using top-quality german encapsulation. This guarantees that the joints don't expand at all. So, all arrangement is designed to give the most comfortable living experience possible with this WPC product.
A Green Solution
In its own right, WPC is an arduous material. The list of benefits will continue to increase as it is processed to be an engineered product. In addition, by working with a sturdy material, an engineered structure eliminates the disadvantages and enhances the efficiency of the construction, particularly about energy use.
The majority of engineered WPC windows and doors have a higher density, which reduces your carbon footprint for the building. This makes them a great option for modern environments where design professionals can contribute little by bit to sustainable growth.
Therefore, give it your best shot by using Engineered solutions that support your work in the most efficient method possible. Are you ready to be part of the discussion on high-quality WPC engineered solutions? Book your meeting with us now!
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